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Chicken manure organic fertilizer production line

Capacity:1-15 TPD

Control Mode:Automatic/Manural

Pellet Size:2~12mm

Chicken manure organic fertilizer production line parameters:

Property	Value
Custom Processing	ABC Machinery
Capacity	1-15 TPD
Measurement Accuracy	Grade II
Raw Materials	Chicken manure
Auxiliary raw materials	Straw, mushroom residue, etc.
Fermentation Time	About 7 days
After-Sales Service	Workshop building design, Technical Support

The core production process of organic fertilizer from chicken manure

The production process of chicken manure organic fertilizer includes multiple steps, each step is to convert chicken manure into high-quality organic fertilizer, increase its nutrient content, and improve soil quality. Here are the detailed steps:

1. Collect chicken manure

The first step in chicken manure is to collect it. It can be collected from poultry farms, farms, or other locations where chicken manure is produced. Ensure the collection process is hygienic and avoid large amounts of impurities such as stones, plastics, and metals.

2. Dewatering

Chicken manure has a high moisture content, and the moisture content of fresh chicken manure is about 75%-90%, so it requires advanced dehydration treatment. There are two methods of dehydration:

1. Natural dewatering: If it is a small family chicken farm, natural dehydration can be used. Chicken manure is spread on the ground and gradually dehydrated using the sun and wind. This method takes a long time.

2. Dewatering machine: If it is a medium or large breeding plant, we recommend using a dewatering machine for dehydration. We offer different models of dehydrators depending on how much chicken manure is processed. Its processing capacity is 5-13/2t/h.

After collecting chicken manure and auxiliary raw materials, further fermentation is required to reduce the moisture content and promote the degradation of organic matter. Fermentation can increase the organic matter content, eliminate harmful microorganisms, kill pathogens, and increase the nutrient content of the fertilizer.

3. Fermentation

We provide two fermentation processes, one is the most advanced organic fertilizer fermentation tank, and the other is a compost turner. The core differences between the two types of equipment are different costs, different efficiencies, and different fermentation times. The specific differences are as follows:

Item	Organic Fertilizer Fermentation Tank	Compost Turner
Odor Treatment	Yes, our fermentation tank is a closed structure and equipped with a deodorization system to remove odors	No, the raw materials are exposed to the air, and workers and the surrounding people need to tolerate the odors
Processing Time	Only need 7 days	Needs at least 15-30 days
Space Occupied	60㎡	Needs hundreds of square meters with the same capacity
Continuous Processing	Yes, if using our method, customers can input raw material every day and get the final product every day	No, it’s batch production. Customers have to input raw materials at least every 15-30 days, which means they can get one batch every 15-30 days

4. Granulation

The granulation process is the core part of the production line. We offer four types of granulation equipment(rotary drum granulator , disc granulator, flat die pellet mill, and ring die pellet mill) to meet your needs. Its granulation quality is high, its shape is uniform, and its purity is as high as 100%. Unlike traditional organic fertilizer production methods, it can make your production process more efficient and energy-saving.

5. Drying and cooling

We offer rotary drum dryers and rotary drum coolers for drying and cooling of chicken manure organic fertilizers. Rotary dryers use hot air to reduce the moisture content of fertilizers. After drying, the moisture content of organic fertilizer is reduced from 20%-30% to 2%-5%. The new combined lifting plate is used to avoid the material wind tunnel phenomenon and help improve heating efficiency.

The material cooler has become an indispensable and important part of the entire fertilizer processing process. Through the cooling process, the material removes about three percent of its moisture. It can also be combined with a rotary dryer to remove dust and purify waste gas, which can improve cooling efficiency and heat energy utilization, reduce labor intensity, and further remove moisture from fertilizers.

6. Screening

After cooling, there is still powdery material in the finished product. All fine powders and large particles can be screened out using our rotary drum screener. Then, the fine powder is transported back to the horizontal mixer by the belt conveyor, remixed with the raw materials, and re-granulated. Large particles need to be crushed in a chain crusher and then granulated. The semi-finished product is transported to the organic fertilizer packaging machine. This forms a complete production cycle.

7. Packing

We provide fully automatic quantitative fertilizer packaging machines, which are automated and intelligent packaging machines specially designed, manufactured and customized to meet the needs of different irregular materials and granular materials. The weighing control system is designed according to dustproof and waterproof requirements. It can also be equipped with feed bins for automatic weighing and conveying according to customer needs. Suitable for bulk packaging and bag sealing of bulk materials.

8. QC

Quality control is crucial throughout the post-processing process. This includes testing and monitoring the nutrient content, moisture content, and microbial and heavy metal content of the product. Ensure that products comply with national and regional standards and regulations to ensure product safety and quality.

ABC Machinery: Innovation in Every Machine, Excellence in Every Service!

Chicken Manure Fertilizer Types

Generally, chicken manure fertilizer has three types: natural drying chicken manure, chicken manure pellets and fermented chicken manure. These three chicken manure fertilizer can be used for all kinds of crops planting.

1. Natural Drying Chicken Manure: It is green fresh poultry manure that is obtained after natural drying and refining.

2. Chicken Manure Pellets: It is green fresh chicken manure that is added with high-quality humic acid, pelletized, and sterilized by professional equipment.

3. Fermented Chicken Manure: It is green fresh chicken manure added with avermectin, penicillin, and biological strains by fermentation.

Chicken manure organic fertilizer production line other items

1. Delivery time: 20-30 days after receiving prepayment.

2. Payment term: 30% prepayment by T/T, 70% pay before delivery.

3. Quality Guarantee Terms: The quality guarantee term is for 13 months from the shipping date. Any broken parts caused by the equipment itself and quality will be the responsibility of the manufacturer. Others which are caused by operation mistakes, man-made problems, etc. will be responsible by buyers.

4. Valid time of price: This quotation is valid for 30 days for EXW and FOB price, and 15 days for CNF or CIF price.