3-5TPH Rotary Drum Granulation Production Line
Designed for small to medium-scale production, the 3-5TPH Rotary Drum Granulation Production Line is a specialized fertilizer manufacturing system. At its core is the rotary drum granulator, utilizing rotational motion to compress raw materials into granular fertilizer. This production line comprises essential components such as an organic fertilizer fermentation tank, fertilizer crushers, rotary screening machines, rotary drum coolers, rotary drum dryers, and automatic packaging machines. These diverse components collaborate seamlessly, ensuring the completion of the entire production cycle from raw material processing to the packaging of the final product.
Technical Data of 3-5TPH Rotary Drum Granulation Production Line
|Organic Fertilizer Fermentation Tank
|Rotary Drum Granulator
|Rotary Drum Dryer
|Rotary Drum Cooler
|Rotary Drum Screener
|Fertilizer Packing Machine
|Dust Settling Chamber
|Drawing is provided
|Hot Blast Stove
|Drawing is provided
NOTICE: This production line is for your reference only. Engineers and sales staff will design it specifically for you based on your raw materials, self-built factory, and capital budget.
3-5TPH Rotary Drum Granulation Production Line process:
In the organic fertilizer production process, the initial step involves the collection of organic raw materials, encompassing agricultural waste, livestock and poultry manure, plant straw, and other sources. Following the collection of these raw materials, an initial sorting and processing phase is undertaken to streamline and prepare them for the subsequent stages of production.
After undergoing preliminary treatment, the gathered organic raw materials are directed to the aerobic fermentation pile. In this environment conducive to aerobic fermentation, microorganisms are stimulated to metabolize organic matter. This is achieved by ensuring an ample supply of oxygen, regulating humidity, and maintaining an appropriate carbon-nitrogen ratio. We offer two types of fermentation equipment: organic fertilizer fermentation tanks and turners. The specific differences are outlined as follows:
Organic fertilizer fermentation tanks typically take the form of sealed containers equipped with suitable ventilation facilities to guarantee a sufficient oxygen supply, thereby facilitating aerobic fermentation. Following precise proportioning, ventilation, and humidity control, among other conditions, organic raw materials are thoroughly exposed to oxygen and undergo fermentation through the activity of microorganisms. The compost turner comes into play by turning and stirring the fermented organic materials, enhancing both uniformity and ventilation throughout the fermentation process.
The organic crusher machine is a specialized equipment designed for the efficient processing of organic raw materials in the production of fertilizers. Its primary function revolves around the crushing of organic materials, such as agricultural waste, plant straw, and livestock or poultry manure, which have undergone aerobic fermentation. The machine is equipped to finely crush these materials into the desired particle sizes essential for subsequent granulation.
One of the key advantages of the organic crusher machine is its ability to enhance the overall granulation effect. Breaking down the materials into appropriate sizes sets the stage for a more uniform and stable texture in the organic fertilizer particles during the subsequent phases of production. This not only ensures the quality of the final product but also contributes to the efficiency of the granulator that follows in the production process.
During the granulation process executed by the rotary drum granulator, meticulous control of humidity and temperature becomes imperative. These factors play a decisive role in ensuring not only the formation of granules but also their stability. To further enhance the adhesion between raw materials and promote granule formation, a specific quantity of auxiliary wetting agents is often introduced into the granulator.
As the granulator operates, it effectively transforms the organic raw materials into uniform and stable organic fertilizer particles. These resultant granules boast favorable particle sizes and mechanical strength, rendering them convenient for storage, transportation, and application. The utilization of the rotary drum granulator optimizes the granulation process, contributing to the production of high-quality organic fertilizers that can be conveniently and efficiently applied across diverse agricultural contexts.
The drying process commences with the introduction of the material into the dryer. As the rotary drum dryer, an array of internal fins adheres to the inner wall, elevating the material to a specific height. Subsequently, the fins retract, causing the material to descend to the dryer’s base. During this descent, the material traverses the hot gas stream. The system incorporates independent air heating mechanisms and a centralized waste discharge system, contributing to both energy efficiency and cost-effectiveness.
The rotary drum cooler plays a crucial role in extracting moisture and reducing temperatures from fertilizers, serving as a vital component in both organic and inorganic fertilizer manufacturing alongside the rotary dryer. This enhances the cooling process significantly, alleviating labor intensity. Moreover, the versatility of the rotary cooler extends to its capability to cool various powdered and granular materials beyond fertilizers.
The purpose of screening is to remove fine particles or agglomerates between particles to ensure the uniformity and quality of the final product. The rotary screen machine divides the particles into different levels according to size by vibrating the screen surface, and can effectively remove particles that do not meet the requirements.
Fertilizer particles that do not meet the required standards will undergo additional processing in the fertilizer crusher, while the finalized products will be directly conveyed to the automated fertilizer packaging machine.
Application of 3-5TPH Rotary Drum Granulation Production Line
The raw materials of this production line mainly include the following five types:
The process flow of the organic fertilizer production line is more complicated than that of the powdered organic fertilizer production line. The main requirements include organic fertilizer fermentation tanks, compost turners, crushers, rotary drum granulators, screening machines, dryers, coolers, automatic packing machines, and belt conveyors. Therefore, the budget for setting up a granular organic fertilizer plant is $110,000 to $550,000.
Rotating drum granulation has the advantages of high granulation efficiency, uniform particles, and easy operation. It is suitable for a variety of fertilizer raw materials and can achieve continuous production.
You can contact our sales team at any time to get detailed information about 3-5TPH rotary drum granulation production line, including technical parameters, customization options, etc. We’ll be happy to provide you with the information and support you need.
Yes, we provide customized services and can design and customize production lines according to customers’ specific needs to adapt to different production requirements.