Organic fertilizer production line
Working process of organic fertilizer production line
The workflow of the organic fertilizer production line includes the following key steps:
Raw Material Collection: Raw materials mainly come from organic waste, including poultry manure, etc. ABC Machinery provides organic fertilizer fermentation tanks and compost turners processing raw waste materials.
Fermentation process: Put the organic waste in the raw materials, such as animal manure, crop residues, etc., into the organic fertilizer fermentation tank. After the action of microorganisms, it is gradually decomposed into simpler and easier-to-absorb organic substances. During the fermentation process, precise control of temperature, humidity, and other conditions is ensured to promote microbial activity and accelerate organic matter.
Crushing Process: Crushing the chunky compost material is a prerequisite for the granulation process. ABC Machinery offers vertical chain crushers and double-shaft horizontal crushers, both suitable for crushing chunky compost fertilizer materials.
Granulation Process: Granulation is the core of the organic fertilizer production line. ABC Machinery selects suitable fertilizer pelletizers, such as disc pelletizers, based on customer requirements to ensure uniform pelletization of materials.
Mixing Process: In the mixing process, horizontal mixers and vertical mixers are used to ensure thorough and uniform mixing of the raw materials.
Drying Process: In the organic fertilizer production line, it is essential to ensure that the moisture content of the fertilizer raw materials is less than 25%. ABC Machinery provides rotary drum dryers for drying materials with appropriate moisture and particle sizes.
Cooling Process: A rotary drum cooler is used to cool the fertilizer, making the particles more robust.
Screening and Coating: A rotary drum screener separates particles from large ones, and a rotary drum coater is used to coat the fertilizer, preventing particles from sticking together.
Packaging Process: The final step is packaging. ABC Machinery provides a fertilizer packaging machine for quantitative and automatic bagging. Auxiliary equipment such as belt conveyors and bucket elevators are also essential.
Characteristics of organic fertilizer production line
ABC Machinery’s organic fertilizer production line boasts several key characteristics that make it stand out:
- Low Failure Rate: With a focus on quality and durability, ABC Machinery’s organic fertilizer production line has a low failure rate, minimizing disruptions to the production process.
- Customizable Production Capacity: The production line offers a wide range of production capacities, accommodating varying needs from 1 to 15 tons per hour.
- Wide Range of Raw Materials: The production line is adaptable to various organic raw materials, with a primary focus on chicken manure. Auxiliary raw materials such as straw and mushroom residue can also be efficiently processed.
- Efficient Fermentation: The fermentation time is approximately 7 days, contributing to a streamlined production process.
- Comprehensive After-Sales Service: ABC Machinery provides not only quality equipment but also comprehensive after-sales services, including workshop building design and technical support.
How to start a small organic fertilizer factory on your farm?
Starting a small organic fertilizer manufacturing company is a potentially profitable business, but it requires careful research and planning.
First, study the industry in detail and understand market needs, especially for organic farming trends. Write a detailed business plan including all operational and marketing strategies.
Register your business and obtain the necessary permits and licenses to ensure compliance with relevant regulatory standards. Choose an appropriate location and ensure compliance with planning and zoning service requirements. Consider a stable supply of raw materials when leasing a facility, preferably in an agriculturally developed area for easier access to the direct market.
Determine the source of raw material supply for organic fertilizers and negotiate with slaughterhouses, poultry farmers, and sewage management departments to ensure a stable flow of raw materials. Pay attention to packaging and distribution, and solve the odor problem of organic fertilizers through appropriate packaging.
Finally, develop an effective marketing and promotion strategy to promote the product using agriculture-related media and expos. Encourage people to use organic fertilizers, emphasizing their environmental and waste recycling benefits. The above suggestions will help make your small organic fertilizer manufacturing company profitable in the shortest possible time. ABC Machinery provides you with all-around support to ensure that you make your small organic fertilizer manufacturing company profitable in the shortest possible time.
No matter which compost equipment you choose, ABCMachinery can develop a feasible plan for you.